So from the looks of this there is a good chance that the unit that was used on stage during the unveiling might well have been a working prototype.
Anyway, there's some quite obvious changes to the design (functional rather than ergonomic). The actual hololens itself appears to be wider. If so, it should give a wider FoV than the demo units a few months back. That would at least partially address one of the biggest drawbacks that was noted about the experience. The shaded "shield" appears to be darker as well. Perhaps to increase contrast and decrease the effect of bright objects.
Interesting to look at the construction. There are at least 7 forward facing sensors held in a unit that appears to be at least 1-1.5 inches away from the user's forehead. Not much detail shown on the hololens (the actual lens) units so not sure how many sensors that one may have. It'll need at least 2 minimum just to track the users eyes and may have more.
All the computing hardware appears to be contained in the upper unit that is horizontal to the ground. So heat generated will be above and in front of the users forehead. This should make it unlikely for the user to feel much if any heat when wearing this. I'm assuming it's almost all batteries in the shell surrounding the headband as that would be a good way to balance the unit without adding extraneous weight.
One thing I'll say is that the word "cheap" does not come to mind when I see that tearaway view of the internals. I still think it's going to be in the $600+ range. Maybe I'm wrong.
Far too cheap, especially because of...
Talking to the devs here. The unit is not meant to be commercial for 2-3 years. Looking at business enterprise markets so far. It's a costly machine likely
First units are likely to cost upwards of 2,000 USD, IMO. But if Microsoft aren't looking to make a large margin on the device (and perhaps just break even or take a loss), perhaps it'll cost in the 1,000-1,500 USD range. That said, I do not think this will end up costing less than a mid to high end Surface Pro.
Regards,
SB